The science behind the ultrasonic technology has opened new avenues to manufacturing that allow for the most sensitive materials to undergo a welding process previously not thought possible. Although every part of your equipment is important, the converter plays a key role throughout the ongoing method of producing the needed mechanical movement.
What materials are welded using ultrasonic technology?
Plastics are the primary materials that ultrasonic welding technologies are used. The temperatures needed are achieved without overheating the surrounding atmosphere, which can cause harm to the rest of the material. It is a more focused and direct way to weld a material that is sensitive to heat.
The Importance of the Converter
The converter is the part that connects your source of electricity with the other components of the equipment. The function of this part is to take the energy into one end and convert it to mechanical movements. It will vibrate at a set frequency for the particular converter strength.
Increasing Power, Booster, and Horn
The end of the converter that is creating and releasing vibration is attached to a booster. The booster will stunt or increase the vibration the desired amount and sends this frequency to the horn. The horn adds the pressure and transfers the vibration to the item being welded. The larger the booster and horn are, the more demand placed on the converter.
Get the Right Converter for Your Initial Set-Up
Your converter can wear out even under the best conditions. If you find that replacing this vital part happens too frequently, you may need to explore another model of Herrmann Ultrasonics converter. You can find one to meet the power and booster needs of your current operation.
Production management that includes highly technical equipment like an ultrasonic welder requires getting the right dependable parts for the job. You will experience an even flow of completed jobs and less breakdown when handling these important details.